Our Work
A tested process that drives results
Bridging IT-OT
Insights into Operational Data
The Challenge
Disconnected inventory management and machine telemetry systems led to inefficiencies in resource planning, delayed indenting processes, and missed opportunities for operational optimization. Limited integration between ERP data and machine consumption data resulted in inaccurate forecasting and higher operational costs.
Our Solution
- Implemented real-time data acquisition from industrial equipment to monitor machine consumption patterns.
- Seamlessly integrated data with inventory systems to automate the indenting process.
- Designed intuitive dashboards that provide actionable insights into:
- Inventory levels
- Consumption trends
- Machine performance metrics
- Enabled anomaly detection to identify irregular patterns in machine behavior.
- Developed predictive analytics for accurate inventory forecasting and resource optimization.
The Results
- ~10 % reduction in inventory holding costs through real-time, automated indenting and predicting consumption trends.
- 10 % improvement in inventory accuracy by integrating live machine data with ERP systems.
- 10 % reduction in material returns due to automatic order system based on Minimum available Stock.
"The integration of machine telemetry with our ERP system has revolutionized our textile production process. Automated indenting and real-time insights into material consumption have streamlined inventory management, reduced wastage, and significantly enhanced overall production efficiency.."
Manufacturing Analytics
Manufacturing Analytics in Action
The Challenge
Lacked visibility into real-time production data, leading to inefficiencies and wasted resources
Our Solution
- Developed customized dashboards displaying key production metrics
- Implemented smart alerts to flag potential issues
The Results
- 20% increase in overall equipment effectiveness (OEE)
- 15% reduction in unplanned downtime
- $250K annual cost savings from improved resource utilization
"The dashboards and alerts have transformed how we manage production. The impact on efficiency and our bottom line has been substantial."
Energy Management
Energy Monitoring with Real-Time Insights
The Challenge
Incomplete energy usage data w.r.t. units across facilities and no visibility in fault detection. This led to inability to reconcile the usage and end up having higher operational costs, inefficiencies, and inability to identify energy optimization opportunities.
Our Solution
- Deployed on-site data acquisition systems to capture and process real-time energy data, ensuring accurate monitoring and timely alerts to the right stakeholders. Integrated energy consumption metrics with ISO 50001 standards and National Energy Code of Canada for Buildings (NECB) guidelines, delivering actionable insights through intuitive dashboards. Enabled peak demand analysis, power factor optimization, and anomaly detection, driving data-driven decisions and measurable improvements in energy efficiency.
The Results
- 5% reduction in overall energy costs through improved monitoring and control.
- 7% decrease in equipment downtime by identifying and addressing inefficiencies proactively.
Improved decision-making with real-time visibility into energy consumption across facilities.
"The energy monitoring system has completely revolutionized how we manage energy across our facilities. Real-time insights and automated alerts have helped us cut costs significantly while improving operational efficiency."
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